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As I started to finish up patching and sanding the bottom edges of the cabinet, the time came to put on leg levelers.  I certainly didn't want to break up the nice work I had already done.  I purchased leg levelers from Happ Controls and wasn't really pleased with them.  They look cheaply made which I should expect since they were inexpensive.  Because they're paid for I decided to keep them.  I put 6 on my arcade bowler and had 4 left for the Defender Cabinet.

    New leg levelers...

First I removed all of the old leg levelers.  Some were missing and the remaining ones came out without incident.  Of course 1 leg leveler just had to cause problems.  I just couldn't get the bolt out of the t-nut because the nut kept spinning.  Eventually I gave up and broke off the wooden support for the leg leveler.  Using a screwdriver and a hammer, I chiseled away at the plywood support.  It came off quite easily and didn't damage the rest of the cabinet.

    This leg leveler refused to come out.

    A little persuasion was needed to remove it!

The bolt was trash but the t-nut was recoverable 

To replace the removed support, I cut a 2x4 on my table saw.  First I cut about 1/4" off the thickness of the 2x4.  Then I cut a 45 degree angle on the end.  Next, I laid a piece of the broken leg leveler on top of the 2x4 to determine how large to make the support.  I made the final cut and was left with a nice, clean triangle.

    Where is Norm Abrams when you need him?

Before I could mount the support, I needed to recess the t-nut.  This way the t-nut wouldn't interfere with the support contacting the bottom of the cabinet.  To create the recess, I used a 1" flat drill bit.  The drill bit has a single blade that cuts a flat bottomed hole.  After creating the recess, I followed through the center of the recessed hole with a smaller drill bit.  This hole allows the leg leveler to pass through the wood and screw into the t-nut.

After making the support, I bent the wings on the t-nut so they pointed up and would stick into the wood.  I pounded the t-nut in with a hammer and glued the support to the cabinet.

When the glue was dry, I squirted a little WD-40 into all of the t-nuts and screwed in the new leg levelers.

Second Chance Arcade

E-Mail: todd1814@yahoo.com